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Bond Work Index Formula-Equation Mineral Processing

You can also review the step-by-step Bond Work Index Test Procedure I posted here. See thisuseful summaryTable of Bond Work Index by Minerals. For any circuit, whether a crushing circuit, a rod mill, or a closed ball mill circuit, the Work Index always means the equivalent amount of energy to reduce one ton of the ore from a very large size to

Calculate a Mill's Operating Work Index

Use this online formula to calculate a Ball Mill, Rod Mill or SAG Mill Operating Work Index. Based on Fred Bond’s work you can estimate the energy used into your grinding circuit. This is the most accurate and informative method, but much of the data necessary for its application is not yet available. A) Total Apparent Volumetric Charge Filling including balls and excess slurry on top of

Bond Work Index Procedure and Method

This Grindability Test or Bond Ball Mill Work Index Procedure is used to determine the Bond Work Index of minus six mesh or finer feed ore samples. These equation application methods are used to process <1/2″ ore samples in a Ball Mill using a standard ball charge. Below describes in general terms the Bond Work Index Procedure used by a Professional Metallurgical Testing Laboratory. If you

Bond Work Index Formula-equation Mineral Processing

Bond Work Index Formula-equation Mineral Processing & Extractive Metallurgy [on2389xee0l0]. IDOCPUB. Home (current) Explore Explore All. For any circuit, whether a crushing circuit, a rod mill, or a closed ball mill circuit, the Work Index always means the equivalent amount of energy to reduce one ton of the ore from a very large size

Bond Work Index an overview ScienceDirect Topics

The ability to simulate the Bond work index test also allows examination of truncated ball mill feed size distributions on the work index. For grinding circuits where the feed to a ball mill is sent directly to the classifier and the cyclone underflow feeds the ball mill (see Figure 3.10), a question arises as to whether this practice will alter the ball mill work index (BW i) of the material

Correction of Bond Ball Mill Work Index Test for Closing

The goal of this work is to create an equation to adjust a Bond ball mill work index from one P 80 basis to another. The proposed model consists of two components, the variable coefficient that is determined from a specific work index determination and a fixed exponent determined by a calibration procedure.

(PDF) A quick method for bond work index approximate value

This study aims to develop a new approach toward estimating the Bond ball mill work index (BBWI) by applying a series of kinetic grinding tests with Bond standard mill.

Standard Bond Ball Mill Grindability Test Method-Procedure

Here is the old Allis-Chalmers Bond Work Index Grindability Test Procedure. The standard feed is prepared by stage crushing to all passing a 6 mesh sieve, but finer feed can be used when necessary. It is screen analyzed and packed by shaking in a 1000-cc graduated cylinder, and the weight of 700 cc is placed in the mill and ground dry at 250 per cent circulating load. The mill is 12 in. x 12

Bond Tests SGS

Similar to a Comparative Work Index, this test is an open circuit dry batch grindability test run in the standard Bond Ball Mill for a set time. It can be used at mesh sizes from 65 to 200 mesh (normally 100 mesh). The test requires calibration against the standard Bond Ball Mill Work Index test to estimate the Work Index.

Correction of Bond Ball Mill Work Index Test for Closing

The goal of this work is to create an equation to adjust a Bond ball mill work index from one P 80 basis to another. The proposed model consists of two components, the variable coefficient that is determined from a specific work index determination and a fixed exponent determined by a calibration procedure.

(PDF) A quick method for bond work index approximate value

This study aims to develop a new approach toward estimating the Bond ball mill work index (BBWI) by applying a series of kinetic grinding tests with Bond standard mill.

Calculation of energy required for grinding in a ball mill

The Bond work index, W i, as an indicator of the grindability of raw materials is not a material constant but rather it changes with change of size of the grinding product.Therefore, in practice we can expect some difficulties and errors when the energy consumption is determined according to this formula in the case when, for a given size of grinding product, the value of the work index W i

QUICK METHOD FOR BOND WORK INDEXAPPROXIMATE

The aim of this study was to develop a new method for assessing the Bond work index in a ball mill (BBWI), which is based on a first order kinetics present in the Bond ball mill for grinding mineral raw materials (Austin et al., 1981; Ahmadi and Shahsavari, 2009). Theoretical basis of quick procedure

Test Method For Bond Ball Mill Work Index-ball Mill

Bonds Work Index Ball Mill. Bond method for ball mill work index test a bond ball mill work index test is a standard test for determining the ball mill work index of a sample of ore it was developed by fred bond in 1952 and modified in 1961 jkmrc co 2006this index is widely used in the mineral industry for comparing the resistance of different materials to ball milling for estimating the

A New Approach to the Calculation of Work Index and the

2.2. Ball Mill Batch Process The mill dimensions, (D × L), are 0.204 × 0.158 m and it is loaded with 6.5 kg steel balls between 25 and 32 mm in diameter. The mill rotates on rolls and its frequency is set to 70 RPM (1.667 Hertz) corresponding to 85% of the critical frequency. The mill power is P = 16.2 Watts,

Model:Bond HPGR and ball mill SAGMILLING.COM

where CF is the Es calibration factor (in the Circuit Settings) for ball mill operating work index versus laboratory ball mill work index. A value of zero means use the Bond/Rowland STY formula to predict E ball, a value of -0.05 means use 5% less than Bond/Rowland STY formula to predict E ball. CF is a negative number if Wi O is less than

Bond formula for the grinding balls size calculation

Oct 19, 2017 The grinding balls diameter determined by the Bond formula has a recommendatory character and serves as a starting point for calculating the necessary proportion grinding media feeding a new mill. More precisely adjust the ball load in the mill can only by industrial test performing.

Ball Mill Design/Power Calculation

Dec 12, 2016 The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index

Bond Index Ball Mill / Rod Mill BT 100 XL RETSCH

The grinding jar for the Bond Index Rod Mill is 12″ x 24″ in size and has a wave-shaped design. At least 15 to 20 kg sample material is required to simulate a closed grinding circuit in a ball or rod mill. The Rod Mill Work Index (RWI) is used for particle size determination in a size range from 25 mm down to 2.1 mm whereas Ball Mill Work

CORRELATION BETWEEN BOND WORK INDEX AND

The Bond's standard ball mill is used to determine the work index value of differ ent samples. The Bond work index is defined as the kilowatt-hours per short ton required to break from infinite size to a product size of 80% passing 100 µm. If the breakage

THE BOND WORK INDEX OF LIMESTONE AND ANDESITE

The Bond work index determination according to the standard Bond's test is done on all these samples with compara-tive sieve size of 74, 105 and 150 microns. The Bond Work Index is calculated using the formula (Bond, 1961): (√ √) (1) where: W i Bond work index (kWh/t); P c test sieve mesh size (µm); G weight of the test sieve

Relationships between comminution J energy and product

Table I shows the Bond ball mill work index obtained for the ore samples as well as the iron and silica content in concentrate and tail after LIMS. The concentrate weight recovery was in the order of 50–60%. Furthermore it may be observed that the Bond ball mill work indices for

COMPARISON OF THE DIFFERENT WAYS OF THE BALL BOND WORK

Yap, R., Sepulude, J. and Jauregui, R. Determination of the Bond Work Index Using an Ordinary Laboratory Batch Ball Mill. Design and Installation of Comminution Circuits. New York, 1982, pp 176‐203. [20] Ahmadi, R. and Shahsavari, Sh. Procedure for determination of ball Bond work index in the commercial operations.

Correction of Bond Ball Mill Work Index Test for Closing

The goal of this work is to create an equation to adjust a Bond ball mill work index from one P 80 basis to another. The proposed model consists of two components, the variable coefficient that is determined from a specific work index determination and a fixed exponent determined by a calibration procedure.

A New Approach to the Calculation of Work Index and the

2.2. Ball Mill Batch Process The mill dimensions, (D × L), are 0.204 × 0.158 m and it is loaded with 6.5 kg steel balls between 25 and 32 mm in diameter. The mill rotates on rolls and its frequency is set to 70 RPM (1.667 Hertz) corresponding to 85% of the critical frequency. The mill power is P = 16.2 Watts,

Test Method For Bond Ball Mill Work Index-ball Mill

Bonds Work Index Ball Mill. Bond method for ball mill work index test a bond ball mill work index test is a standard test for determining the ball mill work index of a sample of ore it was developed by fred bond in 1952 and modified in 1961 jkmrc co 2006this index is widely used in the mineral industry for comparing the resistance of different materials to ball milling for estimating the

Model:Bond HPGR and ball mill SAGMILLING.COM

where CF is the Es calibration factor (in the Circuit Settings) for ball mill operating work index versus laboratory ball mill work index. A value of zero means use the Bond/Rowland STY formula to predict E ball, a value of -0.05 means use 5% less than Bond/Rowland STY formula to predict E ball. CF is a negative number if Wi O is less than

THE BOND WORK INDEX OF LIMESTONE AND ANDESITE

The Bond work index determination according to the standard Bond's test is done on all these samples with compara-tive sieve size of 74, 105 and 150 microns. The Bond Work Index is calculated using the formula (Bond, 1961): (√ √) (1) where: W i Bond work index (kWh/t); P c test sieve mesh size (µm); G weight of the test sieve

Ball Mill Design/Power Calculation

Dec 12, 2016 The basic parameters used in ball mill design (power calculations), rod mill or any tumbling mill sizing are; material to be ground, characteristics, Bond Work Index

Bond Grinding Circuit Efficiency

Mill Ball Mill Closed circuit crushing to 16 mm Open circuit 8’ dia. rod mill to 1 mm Closed circuit 8’ dia. ball mill to P80 um The ore Test Work Index = Circuit Operating Work Index 9 The Standard Bond Circuit Coarse Ore Bins Fine Ore Bins Screen Crushing Screen Classification Rod Mill Ball Mill THIS IS THE REFERENCE BASIS FOR ALL WORK

C O N S U L T I N G L T D TECHNICAL MEMORANDUM

EF5BM=[ P80+10.3 1.145×P80] ( 3 ) The EF4 formula requires both the rod mill and ball mill work index (rod mill Wi is used to calculate the optimal feed size) and because this is a “single-stage ball mill” calculation, the F80 is actually the rod mill feed size (10,000 µm) from Table 1 and the P80 is the ball mill circuit product. The EF5 factor only applies below 75 µm to ball

Relationships between comminution J energy and product

Table I shows the Bond ball mill work index obtained for the ore samples as well as the iron and silica content in concentrate and tail after LIMS. The concentrate weight recovery was in the order of 50–60%. Furthermore it may be observed that the Bond ball mill work indices for

Bond index and energy index? Page 1 of 2

Sep 08, 2013 The difference between the Energy Index and the Bond Work Index is that the Bond index is intended for use with actual mills whereas the Energy Index is directly obtained from the results of laboratory mills. However, the Energy Index is directly related to the Bond Work Index by the formula;-Work Index = C * Energy Index (where C is a constant

bond work index of limestone mill rotation calculation

CORRELATION BETWEEN BOND WORK INDEX AND . The Bond's standard ball mill is used to determine the work index value of differ ent samples. The Bond work index is defined as the kilowatt-hours per short ton required to break from infinite size to a product size of 80% passing 100 µm.

Model:Raw Bond/Barratt SAB & SABC Model SAGMILLING.COM

Raw Bond Model. This is a SAG or AG mill plus ball mill model that estimates the specific energy consumption (E SAG) using the 1979 Barratt equation and the classical Bond work index equation including Rowland efficiency factors.The model allows a manual calibration factor on both equations (CF SAG and CF ball, respectively).This formula usually gives higher total circuit specific energy

Application of Operating Work Indices in Autogenous

Ball Mill Wio, BWio 8.6 Circuit Wio, OWio 14.6 Bond Ball Mill Work Index, BWi, kWh/t 13.4 Bond Rod Mill Work Index, RWi, kWh/t 18.1 Table 1. Example of AG/SAG Ball Mill Circuit Wio Calculations [1] [2] ABstrAct Optimum use of power in grinding, both in terms of grinding efficiency and use of installed capital, can have a large effect on

A Method of C alculating Autogenous/ Semi-Autogenous

rod mill work index has not been de ned as yet. The ball fi mill work index is con rmed at 16 kWh/t. The operating fi work index, though, is in the range of 21 kWh/t to 25 kWh/t showing high ineffi ciency. This raises the point that, in some cases, the Bond EF4